| ALX-A series ampoule washing-drying-filling-sealing linked unit is designed and developed by our factory on the base of importing, digesting and absorbing foreign advanced technology, and on the collection of design and manufacture experiences of 30 years on small volume liquid filling linked production line, it is a linked production line applicable for ampoule production. ALX-A ampoule washing-drying-filling-sealing linked unit is composed of KCQ80 (60) (40) series ampoule ultrasonic washing machine, ASMR600/43 (SLAL400/32) sterilizing dryer, and AKGFS8 ampoule filling-sealing machine (can be used for antibiotic bottle filling, stopper adding or stopper semi adding, too). It is applicable for water and air spray washing alternately the B type easily broken retort ampoule, hot air laminar dry and sterilize, multiple needle filling and sealing.
The whole machine is under PLC control, it can be linked controlled, and it can be operated with single machine. The working state of each position can be automatically supervised, and it is displayed by light pole, or by man-machine interface. In the clean room, detector may be mounted for site supervision, and automation control level is high. This machine has PC automatic checking function, once the machine is failed, it can shut down the machine immediately and display the failure position and display trouble shooting for easy repair. The vertical ultrasonic wave washing machine is designed with over-load protection device, once the main shaft is over-load, it will shut down the machine immediately. On the washing control cabinet, there are lights feedback the working states of the filling machine and visual talking, or man-machine interface display and control. The operator can know the working state in the cleaning room at any time. The sterilization dryer uses surface cooler technology, it completely realizes no-suction wind and zero discharge. The table of the filling machine is step type for easy washing, it has optional peristaltic pump, glass pump and ceramic piston pump for customer to choose. The application of the servo motor driving, PLC, frequency converting speed regulation and the technology coordinating each functional mold with servo motor makes the control system reach the world advanced level. The control operation can also provide visual talking device according to customer’s requirement. The global qualified rate can reach to above 99%.
Specifications of the ALX-A ampoule linked production line
|
Model No. |
ALX-A ampoule linked production line |
|
Type of unit |
KCQ40 ampoule ultrasonic wave cleaning machine
SZAL400/32 tunnel sterilization dryer
AGS8 ampoule filling and sealing machine |
KCQ60 ampoule ultrasonic wave cleaning machine
ASMR600/43 tunnel sterilization dryer
AGS8 ampoule filling and sealing machine |
KCQ80 ampoule ultrasonic wave cleaning machine
ASMR600/43 tunnel sterilization dryer
AGS10 ampoule filling and sealing machine |
|
Applicable specification |
1ml 2ml 5ml 10ml 20ml ampoule |
1ml 2ml 5ml 10ml 20ml ampoule |
1ml 2ml 5ml ampoule |
|
Max. capacity |
1ml 2ml 13200 ampoule/hour
5ml 11000 ampoule/hour
10ml 9000 ampoule/hour
20ml 6000 ampoule/hour |
1ml 2ml 21000 ampoule/hour
5ml 16000 ampoule/hour
10ml 12000 ampoule/hour
20ml 7000 ampoule/hour |
1ml 2ml 24000 ampoule/hour
5ml 18000 ampoule/hour
|
|
Filling precision |
Conforming to 《Pharmacopoeia of the People’s Republic of China》 |
|
Filling pump precision |
≤±2% |
|
Qualified product rate |
≥99% |
|
Distilled Water |
0.25 Mpa 50℃ 0.3 m3/h |
0.25 Mpa 50℃ 0.45 m3/h |
O.25 Mpa 50℃ 0.6 m3/h |
|
Compressed Air |
0.25 Mpa ≈30 m3/h |
0.25 Mpa ≈45 m3/h |
0.25 Mpa ≈60 m3/h |
|
Power |
49.44 kW |
60.24 kW |
|
Vacuum |
Suction rate 17m3/h
Extreme vacuum 150mbar |
|
Number of operators |
3 |
|
Outline Dimension |
8920×2295×2350 (mm) |
8920×2345×2350 (mm) |
|
Weight |
～6300 kg |
～6400 kg | |
